48V Forklift Batteries - Lithium & Lead-Acid Replacement Packs
XiCha 48V forklift batteries are high-capacity LiFePO4 and lead-acid replacement packs for 3-wheel and 4-wheel electric counterbalance forklifts, reach trucks and heavy warehouse trucks. With smart BMS, opportunity charging and 4000+ cycles, our 48V lithium packs cut operating cost and eliminate watering for multi-shift logistics, manufacturing and cold-storage fleets.
48V Lithium Forklift Battery Models
| Model | Capacity | Energy (kWh) | Typical Truck | Compatible Brands |
|---|---|---|---|---|
| XCL-48-400 | 400 Ah | 19.2 kWh | 3-wheel counterbalance | Toyota, Jungheinrich, Komatsu |
| XCL-48-560 | 560 Ah | 26.9 kWh | 4-wheel 2.5T forklift | Hyster, Yale, Crown, Linde |
| XCL-48-700 | 700 Ah | 33.6 kWh | 3.0-3.5T forklift / reach truck | Toyota, Hyster, Komatsu |
| XCL-48-1000 | 1000 Ah | 48.0 kWh | Heavy 4T+ / multi-shift | Hyster, Linde, Kalmar |
Custom Ah, tray size, cable length and connector available on request.
Compatible Forklift Brands
Our 48V lithium packs are engineered as drop-in replacements for: Toyota (8FBEU, 8FBMT, Traigo 48 series), Hyster (E5-6.0XL, J8.0 series), Yale (ERP040-080, ERC series), Crown (FC 4000, FC 4500 series), Jungheinrich (EFG, ETV series), Komatsu (FB series), Linde (E25-E80 series). Send your truck model and old battery label for a guaranteed fit.
Choosing between 400Ah and 600Ah for your duty cycle? Our forklift battery runtime and capacity guide walks through the sizing calculation step by step.
Lead-Acid to Lithium Conversion
A 48V lead-acid pack (typically 600-900Ah, 32-39 cells) is replaced by a same-tray LiFePO4 pack of equal or higher usable energy, with ~50% weight savings, 2-hour fast charging, and full removal of the battery room. Send a tray photo, the old battery Ah and cell count - our engineers will spec the lithium match.
For US Warehouse Fleets
- Certifications: UL 2580, CE, UN38.3, MSDS - documentation ready for US importers.
- Lead time: 15-25 days standard, 25-35 days custom.
- Warranty: 3-5 years (4000+ cycles) with smart BMS.
- Charger: Matched 48V lithium charger or retrofit your existing charger.
FAQ
How long does a 48V lithium forklift battery run? A 48V 700Ah pack on a 3-ton counterbalance forklift typically runs a full 8-hour shift; with opportunity charging during breaks it supports 2-3 shift operation without battery change.
Can I keep my existing 48V charger? Lead-acid chargers must be verified for lithium profile; we provide matched 48V lithium chargers or a charger retrofit recommendation.
What info do I send for a quote? Forklift brand and model, voltage (48V), required Ah, tray L x W x H, connector type, and daily shift hours.
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